Monitoring and Analysis
From OEE Analysis to Performance, Downtime Analysis, Line Monitor, Pickup View, Area Inspection Result Monitor, and everything in-between.
Monitoring and Analysis Overview
The YSUP software’s monitoring module provides real-time SMT production data, optimising efficiency and quality through automated, algorithm-driven workflows to enhance OEE.
- Realtime operational data for each line
- Customise thresholds for instant management
- Complete customisation of dashboard display
Creating Different Types of Dashboards for Production Overview
Easily create a dashboard for your production requirements for monitoring key aspects of production such as:
- Overall performance including: OEE, availability of parts, overall performance, and quality
- Individual machine performance such as: board count, CPH, work and pickup rate.
- Multiple lines can be monitored and analysed allowing you to compare performance.
Utilising the YSUP Monitoring and Analysis to Look into Detailed Production Data
Monitoring and Analysing Print Quality and Performance
The intelligent YSUP software will enable able you to analyse an extensive range of data, including the “Area Inspection Result Monitor” which helps review printing conditions, like backup pin count, by identifying areas with frequent NGs and assessing volume filling.
Monitor Pick and Place Accuracy and Speed
The “Pickup View” is another example of the YSUP’s intuitive dashboard range, allowing you to review data such as screen ranks, pickup rate, errors, and loss cost by part, feeder, head, and nozzle, helping identify error causes.
Optimise Your Yamaha SMT Lines with YSUP
YSUP Monitoring and Analysis not only provides detailed real-time insights but also integrates seamlessly with Yamaha SMT equipment such as pick and place machines, AOI systems, SPI technology, and printers. Manufacturers in Australia and New Zealand can leverage this integration to:
- Boost productivity: Identify bottlenecks and improve Overall Equipment Effectiveness (OEE).
- Enhance quality: Monitor defects in real-time to reduce rework and scrap.
- Reduce waste: Track material usage and optimise processes with AI-driven insights.
- Ensure traceability: Link every board and component to its production data for compliance and reporting.
Learn more about how YSUP works with Yamaha SMT equipment by visiting our Yamaha Partner page.
Example: How the Software Simplifies Troubleshooting and Improves Production
Utilise the Monitoring and Analysis data to drill down to resolve production issues or challenges or simply to refine your production configurations for optimal results.
OEE ANALYSIS
Allows you to check quality consistency, and if it’s below the usual rate, further inspection can be carried out.
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SELECT NG REASON
Check the list of NG which makes the quality factor low.
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CHECK THE NG COMPONENT IMAGES
Checking the pre and post-reflow images can show at what step the inconsistency /defect occurred. As the defect shows the pre-reflow defect and is also shown in the SPI after printing, the particle is likely to have been on the board before printing.
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RESOLVED
Measures should be taken to ensure the boards are cleaned before production to ensure they are clear of any debris which could affect the quality of the board. Visit Hawker Richardson to view PCB Cleaning Solutions!
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Programming & Scheduling
Production Assistance
Monitoring & Analysis
Traceability
Maintenance
Machine-to-Machine
Frequently Asked Questions About YSUP Monitoring & Analysis Software
What is Yamaha YSUP monitoring and analysis software?
Yamaha YSUP monitoring and analysis software is an SMT production tool that provides real-time visibility into manufacturing performance, helping engineers track efficiency, quality, and machine activity across the entire production line.
How does YSUP monitor SMT production in real time?
YSUP uses live production dashboards to display key metrics such as machine status, pickup rate, line efficiency, and overall equipment effectiveness (OEE), allowing operators to instantly identify issues and optimise performance.
What is an SMT production monitoring dashboard?
An SMT production monitoring dashboard is a visual interface that displays real-time data from machines and production lines. YSUP dashboards can be customised to show performance metrics, production output, and quality data across single or multiple SMT lines.
How does YSUP improve OEE in SMT manufacturing?
YSUP improves OEE (Overall Equipment Effectiveness) by analysing production data, identifying bottlenecks, and providing insights into availability, performance, and quality, enabling manufacturers to take corrective action quickly.
What kind of data can YSUP analyse in PCB assembly?
YSUP can analyse a wide range of production data including print quality, pickup rates, machine performance, defect rates, and line efficiency. It also uses analytics dashboards to identify trends and root causes of production issues.
How does YSUP help identify SMT production issues?
YSUP uses automated analytics and visual dashboards to pinpoint the root causes of defects, such as pickup errors or print issues, enabling faster troubleshooting and continuous process improvement.
Can YSUP monitor multiple SMT lines at once?
Yes, YSUP allows manufacturers to monitor and compare multiple SMT lines simultaneously, providing a complete overview of factory performance and enabling better production planning and decision-making.
Does YSUP provide customisable dashboards and alerts?
YSUP dashboards can be fully customised with user-defined thresholds and parameters, allowing operators to receive alerts and quickly respond to abnormal production conditions.