Machine-to-Machine

Single-Point Operation for SMT Lines

All machines on the production line can be operated from a single machine through seamless machine to machine communication. Production type changeover and automatic operation can be initiated without moving to the front of the machine.

Automatic Program Change Over

Automatic Changeover systems on an SMT line, like Yamaha’s APCO (Automatic Program Change Over), bring major benefits both for quality and efficiency:

1) Error Prevention:
Ensures correct programs, feeders, and nozzles are loaded automatically, preventing setup mistakes.

2) Faster Setup:
Changeovers happen quickly, often while the line is still running, cutting setup time from 30–60 to 5–10 minutes.

3) Increased Efficiency:
More production time, easier handling of high-mix/low-volume jobs, and consistent setup quality across shifts.

4) Improved Traceability:
Automatically records setup and changeover details for quality audits and quick error tracking.

Example: Communication between the Solder Paste Inspection (SPI) to the Solder Printer and Mounters

The Solder Paste Inspection (SPI) system plays a crucial role in ensuring high-quality printed circuit boards by detecting “bad marks”—indicators of defective or non-conforming boards and providing realtime feedback to the printer. It accurately transmits inspection results to downstream equipment, such as pick-and-place, enabling them to bypass unnecessary processing.

Additionally, the SPI system can automatically initiate corrective actions—such as triggering a stencil cleaning cycle—when deviations from predefined paste deposition parameters are detected.

Example: Communication between the Automated Inspection Machine (AOI) and the Pick & Place Machine

By seamlessly transferring AOI (Automated Optical Inspection) defect data directly to the corresponding mounter and initiating an immediate stop, manufacturers can take proactive control over potential failures. This real-time intervention not only minimises the risk of recurring defects—such as component misalignment—but also allows for swift root cause analysis.

This real-time intervention not only minimises the risk of recurring defects—such as component misalignment—but also allows for swift root cause analysis. The result is improved production efficiency and reduced downtime.

Built for Industry 4.0

Yamaha embraces Industry 4.0 by enabling full external and internal communication across the production line.

Standards-Compliant: Our machines support major SMT communication protocols:

• IPC-CFX (Connected Factory Exchange)
• Hermes (IPC-HERMES-9852)
• SECS/GEM (for legacy and advanced factory automation)

This connectivity ensures seamless data exchange, improved traceability, and realtime visibility — empowering manufacturers to optimise production, reduce downtime, and make faster, data-driven decisions.

Cross-Brand Compatibility

Yamaha systems communicate seamlessly with third-party equipment from top SMT brands, including:

• ASMPT (Siplace, DEK)
• JUKI
• Panasonic
• Fuji
• Hanwha Techwin
• Mycronic
• EKRA
• Speedline Technologies

Yamaha systems are engineered for flexibility, ensuring smooth integration with third-party equipment across leading SMT brands. This interoperability helps manufacturers streamline production lines, reduce setup time, and maximise ROI on existing assets.